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PreciTrack Mechanics
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PreciTrack Mechanics

Features

  •  Structure made of a special alloy;
  •  3-component nano composite lining; 
  •  Especially light and rigid build;
  •  High-precision etched alignment planes;
  •  Built-in precision rack and linear conduit system;
  •  Cross bridge structure with an optimized centre of gravity;
  •  Compact-built bridge carriage with triple-linear leads;
  •  Direct drive system;
  •  Speed along the X-axis: 60-90 m/minute;
  •  Speed along the Y-axis: 60-90 m/minute;
  •  Positioning accuracy: 0.05 mm;
  •  Repeat accuracy: 0.05 mm;
  •  Maximum step resolution: <0,001 mm;
  •  Work space: X: 1,000 mm; Y: 1,000 mm;
  •  Slide protection with rubber mantle against contaminants;
  •  Measuring rod and sensor preparations;
  •  Cover and power train preparations;
  •  Sectioned workspace cabin preparations;
  •  Control console preparations

 

The compact frame construction and the placement of the gravity centers makes it suitable for high speed tracks. The hood and the stainless steel grid along with the closed Z stand protects the equipment from steam, smoke, trimmings, dust and other sources of contamination minimizing the necessity of maintenance.   
The accurate and vibration-free positioning is enabled by the linear guiding axis and the unique precision rod made of a special alloy in case of the XY axis.  
In Direction Z it is moved by a precision ballscrew with a track of 250mm that can be enhanced to 1000mm if necessary. Due to its rigidness it is suitable for milling and can be equipped with axis 4, 5 and 6, as well.

The coordinate track has a  2000x3000 mm working space and compared to its weight of 500 kg it is has an incredibly high capacity: 5 tons.  It is capable of bearing several G acceleration making it the perfect solution for extreme idle speeds minimizing the production downtime.
The extremely light but solid bridge construction comes in a sunken placement equipped with an integrated direct driving unit. Compared to its weight of 100 kg it is has an incredibly high capacity: 5 tons.  It is capable of bearing several G acceleration making it the perfect solution for extreme idle speeds minimizing the production downtime. 
The longitudinal track construction is made of the same special alloy as the bridge and can be equipped with further linear elements and stands. It is suitable for the mounting of an additional upper hood or a light frame structure working table. 
Digital measuring rods ensure the closed-loop feedback towards the driving electronics in the system which guarantees the constant precision even at large-scale production .

The unique GEOSET leveling system  developed especially for equipment ensures a track precision of +-0.05 mm and a real movement and initial position finding of 20 microns on the whole work surface. 


NCT controller and drive system

  • Intelligent control software with modern graphical interface
  • Professional operator console with touchscreen
  • Conversion of standard CAD formats to ISO G-code
  • Dynamic code editing, optimization, and error checking
  • Display of 2 and 3-dimensional work processes
  • Control of up to 32 axes or 8 virtual machines
  • Graphical PLC ladder system
  • Windows Embedded CE Professional operating system
  • EnDat22 absolute measuring system (physical)
  • High-speed EtherCAT communication system
  • Flexible motor selection
  • Compact design for multi-channel drive systems
  • PTC thermistor connection

 

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